Chinese
In the current competitive environment of the medical adhesive material industry and the continuous upgrading of regulatory standards, medical bandages, as basic clinical consumables, their production efficiency and quality stability directly determine the market competitiveness of enterprises. There are still many enterprises relying on manual production of bandages, which not only get trapped in the predicament of high costs and difficult quality control, but also struggle to adapt to the intelligent development trend of the industry. Bin Hong's fully automatic bandage production line precisely targets the industry's pain points and uses customized and integrated solutions to help enterprises achieve a turnaround. It breaks through in cost control, quality compliance, and delivery efficiency, firmly establishing a competitive advantage in the market.
The numerous drawbacks of manual bandage production have long become a bottleneck restricting the development of enterprises. From the cost perspective, manual production is a labor-intensive model, with labor costs accounting for 20%-30% of the total manufacturing cost. For low-end products, it can even reach 60%-70%, and with the tightening of the labor market, labor costs continue to rise, significantly reducing the profit margin of enterprises. From the quality perspective, frequent human contact with materials can cause secondary pollution, and manual cutting and winding of bandages have large size errors and irregular roll shapes, which are difficult to meet the strict requirements of the YY/T 1467-2016 industry standard for bandage breaking strength, sterility, and dimensional accuracy. The product defect rate remains high, and it even affects the safety of clinical use. In addition, manual production is inefficient and difficult to meet the demand for batch orders, resulting in long delivery cycles, making it difficult to seize cooperation opportunities, and falling into a vicious cycle of "high costs, poor quality, and few orders".
The emergence of Bin Hong's fully automatic bandage production line provides core support for enterprises to break through this predicament, reconfiguring the bandage production model through the entire process automation. The equipment can customize exclusive production lines with various functions such as elasticity, non-elasticity, edge folding, gluing, self-adhesion, etc., to perfectly adapt to different clinical scenarios and different specifications of bandage production needs. Whether it is basic gauze bandages or functional elastic bandages, they can achieve precise mass production. Compared with the loose mode of manual production, Bin Hong's production line integrates the three core processes of cutting, winding, and packaging, eliminating the need for manual transportation throughout the process, operating fully automatically from raw material input to finished product output, significantly reducing manual intervention.
In terms of cost reduction and efficiency improvement, Bin Hong's production line demonstrates significant advantages. The equipment's operating efficiency far exceeds that of manual labor, with 10-20 rolls of bandages produced per minute. Previously, it took 8 workers to complete the task, but now one person can complete raw material replenishment and equipment monitoring, saving a huge amount of labor costs annually. At the same time, automation production significantly reduces material loss, with the product qualification rate increasing to over 98%, effectively reducing waste caused by non-conforming products, and further compressing the overall production costs. What's more noteworthy is that the integrated production process significantly shortens the production cycle, allowing enterprises to respond quickly to order demands, improve delivery efficiency, and seize market opportunities.
In terms of quality control, Bin Hong's production line fully complies with industry high standards, ensuring product compliance from the source. The equipment is equipped with precise servo drives and photoelectric correction technology, strictly controlling the size error of bandage cutting within a reasonable range, ensuring uniform roll shapes, and meeting the physical performance requirements of the industry standard, such as breaking strength. The entire automated operation reduces human contact and lowers the risk of secondary pollution. Components in contact with the materials are made of 304 stainless steel, easy to clean and disinfect, and can be adapted to mainstream sterilization processes such as ethylene oxide sterilization, ensuring product sterility compliance and easily passing GMP certification and factory inspection.
In line with the trend of promoting the intelligent and standardized development of medical consumables in the "14th Five-Year Plan" for medical equipment development, Bin Hong's fully automatic bandage production line is not only an upgrade of production equipment but also a revolution in the production model of enterprises. We have been deeply engaged in the field of medical accessory automation equipment. With mature technology and rich industry experience, we provide enterprises with a full-chain service from equipment customization to after-sales operation and maintenance, helping them optimize their production structure and achieve the transformation from "manual and extensive" to "intelligent and precise".
Choosing Binhong means choosing efficiency, stability and reliability. Binhong's fully automatic bandage production line is capable of adapting to diverse demands through customization, reduces costs and improves quality through integrated technology, and gains market trust with compliant quality. It helps medical accessory enterprises gain a comprehensive lead in fierce competition, acquire more long-term cooperation clients, and achieve high-quality industrial development.