Chinese
In the medical and hygiene material production circle, the most troublesome part of small gauze piece processing is the disconnection between "folding + packaging": manual folding is slow and the size is irregular, while packaging requires additional personnel, which not only increases costs but also easily leads to contamination due to manual contact, resulting in a low pass rate of finished products. However, the small gauze piece continuous packaging production line from Foshan Binhong Equipment Co., Ltd. directly integrates the entire process of "folding + packaging", enabling one-stop processing of gauze from raw materials to finished product bags, becoming the "ace equipment" for medical enterprises to reduce costs and increase efficiency!
Small gauze piece continuous packaging production line
Fully automated throughout the entire process, with soaring production capacity without any breakdowns
The most impressive feature of this production line is its "hands-free operation from start to finish"! From gauze unrolling, intelligent deviation correction, precise cutting, to bionic folding, automatic bagging, and heat-sealing packaging, the entire process is seamlessly integrated without any manual intervention. Equipped with a high-speed servo drive system, it can stably output 100 pieces of gauze per minute, with a daily production capacity easily exceeding 120,000 pieces, equivalent to the daily output of 10 skilled workers. Its efficiency is over 8 times higher than the traditional "manual folding + manual packaging" method.
Crucially, unmanned production completely eliminates secondary contamination caused by human contact, ensuring that the hygiene standards of finished products directly align with the ISO 13485 medical device quality management system. Coupled with intelligent tension control and automatic correction functions, the material loss rate is reduced by 15%-20%, ensuring that every meter of gauze is utilized without waste. For enterprises pursuing large-scale production, this is simply a "capacity accelerator"!
Micron-level precise control, dual online quality packaging
For medical products, precision and sealing are lifelines! This production line of Binhong Equipment hides a "black technology" in the folding process - the self-developed "steel finger" folding mechanism, which can perfectly simulate manual folding actions and solve the problem of elastic rebound of cotton yarn. The folding precision is controlled at ±0.5mm, ensuring that the size and crease of each piece of gauze are uniform and neat.
The packaging process is meticulously refined, with the heat sealing system supporting adjustable parameters of temperature, pressure, and time. Whether it's composite film, paper-plastic bags, or PE bags, they can all be sealed seamlessly, with an almost zero leakage rate. The finished bags can also simultaneously print batch numbers and production dates, meeting the traceability requirements of medical products. This ensures that the products are not only "high in appearance value", but also fully compliant, fully capable of passing the EU MDR certification, and exporting to European and American markets without any pressure.
Flexible adaptation to multiple specifications, able to handle even the most complex orders
The demand in the medical market is constantly changing. Today, it requires a small size of 5cm×5cm, while tomorrow it demands a large size of 20cm×20cm? The modular design of the Binhong production line perfectly copes with this! It takes only 30 minutes to complete the specification switch, and it is compatible with gauzes of different weights ranging from 40-150GSM. It supports multiple folding methods such as 2-fold, 3-fold, and 4-fold, and can also adapt to different packaging styles such as three-side sealing and four-side sealing.
Whether it's small-batch customized orders or large-batch regular production, parameters can be quickly switched with a single click for rapid response. What's more considerate is that the production line can also be equipped with a sterilization packaging adaptation module according to customer needs, without the need to purchase additional equipment, thus meeting the production requirements of high-end medical dressings and eliminating the worries of "complex orders and difficult production changes" for enterprises.
Intelligent, worry-free, and easy to operate, with maintenance costs being exceptionally low
Worried about the difficulty of getting started with the automated production line? There's no need to worry! The production line is equipped with a 10-inch color touch screen, making parameter settings, production monitoring, and fault prompts clear at a glance. Ordinary workers can operate independently after 3-5 days of professional training. The system can also remember 20 sets of commonly used specification parameters, allowing for one-click recall during next production, greatly improving production change efficiency.
In terms of reliability, all key components of the production line are sourced from international brands such as Siemens and Omron, boasting an average trouble-free operation time exceeding 8,000 hours and a service life of over 10 years. Daily maintenance only requires 30 minutes, and the modular structure simplifies maintenance. Wear parts can be replaced individually, and beyond the warranty period, only the cost of the replacement parts will be charged. Coupled with a 7x24-hour after-sales hotline and nationwide on-site services, businesses can use the equipment with confidence and enjoy hassle-free maintenance.
According to feedback from our cooperative customers, after introducing this production line, labor costs have been reduced by 70%, and the equipment investment can be recovered in 3-4 months. Several leading enterprises in the gauze industry have already deployed it in large quantities. If you are still struggling with low production efficiency, high costs, and unstable quality in gauze production, Binhong's small gauze sheet continuous packaging production line is definitely a cost-effective choice!
Consult now, and we'll present you with key information such as equipment capacity, precision, and compatible specifications. This will not only facilitate your quick comparison and selection, but also enable you to obtain a customized solution. Contact Binhong Equipment now to unlock the dual password of "cost reduction and efficiency improvement + quality upgrade" in medical and hygiene material production, allowing your production line to outperform your peers!